Molecularly Engineered Polymer-Modified Concrete with Autonomous Self-Healing: Mechanistic Insights into Inhibitor Release Kinetics and Service Life Prediction

Document Type : Original Article

Author

Sustainable Infrastructure, Department of Civil and Construction Engineering, Swinburne University of Technology, Melbourne, Australia

10.22034/jceem.2026.593557.1036
Abstract
The durability of reinforced concrete infrastructure is critically threatened by cracking-induced corrosion, prompting the development of autonomous self-healing polymer-modified cementitious composites. This comprehensive review systematically examines the molecular engineering of polymer systems for concrete self-healing, focusing on the mechanistic understanding of inhibitor release kinetics and service life prediction. Superabsorbent polymers (SAPs) have demonstrated remarkable efficacy, achieving up to 97% reduction in autogenous shrinkage and complete crack healing through internal curing and promoted autogenous healing mechanisms . Microbial self-healing systems utilizing bacteria-induced calcium carbonate precipitation have achieved crack healing depths exceeding 40 mm, with healing efficiency directly correlated to crack width and bacterial metabolic activity . Polymeric corrosion inhibitors incorporating functional groups (-COOH, -NH₂, -SO₃H) exhibit inhibition efficiencies exceeding 90% through chemisorption mechanisms, with the neutralizing cation critically influencing performance through distinct adsorption pathways . Smart microcapsule systems demonstrate pH-responsive release behavior, with release rates increasing at lower pH values characteristic of corrosion initiation environments . Advanced computational approaches including generalized Polynomial Chaos Expansion enable full-cycle prediction of crack healing with high reliability , while machine learning models achieve R² values of 0.9918 for autogenous healing forecasting . This review concludes that integrated molecular design, controlled release mechanisms, and predictive modeling frameworks offer transformative potential for extending concrete service life by factors of 10 or more.

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Articles in Press, Accepted Manuscript
Available Online from 25 July 2026